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SHEET 03 · 00%
MILLWORK · SHEET 03 · Solid Surface · Slab Flattening · Butcher Block

Wide-format surfaces, machined dead flat.

CNC-routed solid surface, industrial slab flattening on a 5×10 vacuum bed, and thick-rimmed butcher block and hardwood tops — templated on-site, fabricated in the shop, returned to install. One call, one shop, no seams you can find.

5×10 FT VACUUM BED · CORIAN & HI-MACS CERTIFIED WORKFLOWS · NORTH FLORIDA
All millwork
Surfaces & Slab Work · 03/03
Custom fabricated countertop and backsplash installation, Gainesville FL
03.1 · Seamless work surface
Corian · Hi-Macs · thermoforming

Solid Surface Fabrication

CNC-routed acrylic solid surfaces with inconspicuous seams, custom thermoformed shapes, and clean sink and cooktop cutouts. Solid surface rewards precision and punishes everything else — machine-cut joints are why our seams disappear and field-cut ones don’t.

03.1 · EXHIBIT A
03.1.1

Countertops & work surfaces

Corian, Hi-Macs, and comparable acrylics cut for radius corners, drainboards, and plan shapes stock fabricators turn away.

03.1.2

Thermoformed & sculptural elements

Curved reception fronts, coved backsplashes, and formed transitions — heat, mold, and machine under one roof.

Kitchen & bath remodelersCommercial bar & restaurant build-outsHealthcare & lab fit-outs
Price a countertop
Custom fabricated countertop and backsplash installation, Gainesville FL

Seamless work surface

Machine-cut joints are why our seams disappear
CNC and laser passes cutting clean edges into sheet stock, a process montage

CNC-routed edges

Machine-cut joints, disappearing seams
The router cutting a curved profile into a red solid-surface sheet

Routing the surface

Radius corners, formed transitions
Fine etching pass across a white solid-surface panel

Etching white surface

Detail at depth
Wide-format slab on the ShopSabre 510 Pro 5x10 vacuum bed, slab flattening North Florida
03.2 · The wide-format bed
5×10 ft vacuum bed

Industrial Wide-Format Slab Flattening

A 5×10-foot, 4-zone vacuum bed surfaces local live-edge hardwoods, burls, and massive book-matched slabs to a true reference face. We’re the shop other makers bring their best boards to — the wide-format resource North Florida furniture makers use instead of wrestling a router sled.

03.2 · EXHIBIT B
03.2.1

Slab & burl flattening

Live-edge slabs and rough lumber up to 5×10 ft flattened in surfacing passes — standalone service or the first step of your build.

03.2.2

Book-matched sets

Matched pairs surfaced to identical thickness for tables, walls, and doors that read as one continuous grain.

Furniture makersSawyers & woodworkersDesigners with a found slab
Wide-format slab on the ShopSabre 510 Pro 5x10 vacuum bed, slab flattening North Florida

The wide-format bed

The wide-format resource makers use
The ShopSabre 510 Pro taking a surfacing pass across a live-edge hardwood slab

Live-edge pass

To a true reference face
Router surfacing a live-edge board, chips lifting off the continuous grain

Routing the grain

Matched to identical thickness

Machine shop, running

ShopSabre 510 Pro

Gantry, mid-pass

Wide-format travel
Live-edge slab surfacing, alternate pass

Live-edge, pass two

Book-matched candidate
Live-edge slab surfacing, third pass detail

Live-edge, detail

Down to the reference face
Dust plume lifting off the cutter as the ShopSabre surfaces a slab

The dust plume

The money shot
Fitted butcher block countertops installed over white cabinetry, Gainesville FL
03.3 · Fitted butcher block
Edge-grain · end-grain · live-edge

Custom Butcher Block & Hardwood Tops

Thick-rimmed edge-grain and end-grain tops for restaurant bars, corporate conference tables, and kitchen islands — maple, walnut, cherry, and acacia, edge-profiled with sink and cooktop cutouts included, sized to dimensions stock tops can’t reach.

03.3 · EXHIBIT C
03.3.1

Bar tops & restaurant surfaces

Commercial-thickness hardwood and epoxy-filled live-edge tops finished for real service, not showroom conditions.

03.3.2

Islands & conference tables

Oversized single-surface tops templated on-site and installed level — the centerpiece surface, done once, done right.

Restaurant & bar build-outsKitchen & bath remodelersCorporate interiors
Fitted butcher block countertops installed over white cabinetry, Gainesville FL

Fitted butcher block

Finished for real service, not showroom conditions
Thick butcher-block island top fitted over white cabinetry, edge-profiled

Island top

Commercial thickness, edge-profiled
Edge-grain hardwood top installed as a kitchen surface, second elevation

Edge-grain top

Sized past stock tops
The CNC surfacing an end-grain board, checkerboard pattern coming true

End-grain board

Checkerboard, machined true
Epoxy resin poured into a live-edge void and levelling out to a finish

Resin pour

Epoxy-filled live edge
Hardwood strips glued up into a butcher-block board blank

Strip glue-up

Edge-grain, from strips
DETAIL 03·S — WIDE-FORMAT SURFACING
DETAIL 03·SSCALE 1:12
Wide-format slab on the ShopSabre 510 Pro 5x10 vacuum bed, slab flattening North Florida
SURFACING PASSWIDE-FORMAT BED
03.4FLAT FILE · SHEET INDEX

Flat is a decision. We make it every pass.

See our work
SHEET 03/03 · PREMIUM SURFACES & SLAB WORKAll millwork